We manufacture Water wall panel & tubes with a without fins with swaged (reduced diameter)
ends are manufactured by us. as per I.B.R. 1950 Material BS: 3059PT/V/l I Seamless/ERW/
SA210 GR-AI Seamless. Water wall panels are key components in water-tube boilers, serving multiple functions including heat absorption, steam generation, and structural support.
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Water Wall Panel Features
Screen Tubes: These panels consist of vertical tubes arranged in a staggered or parallel configuration along the walls of the boiler furnace. They are commonly used in industrial boilers with moderate to high steam generation rates.
Membrane Walls: Membrane walls are comprised of welded or bent tubes welded together to form a continuous water wall structure. They provide superior heat transfer efficiency and are often used in high-pressure boilers and power plant boilers.
Water wall panels and headers are designed to withstand high temperatures, pressures, and thermal stresses encountered in boiler operation. They are typically constructed from high-quality carbon steel or alloy steel, selected for their strength, corrosion resistance, and thermal conductivity.
The water wall tubes are connected to headers, which distribute water evenly throughout the panels and collect steam for further processing. Water wall panels are supported by structural steel frameworks or support beams within the boiler to maintain their alignment and stability during operation.
Remove deposits, scale, and debris from the surfaces of water wall panels to maintain efficient heat transfer. Chemical cleaning or mechanical methods such as brushing or water blasting may be used, depending on the type and extent of fouling.
Address any identified issues promptly, including repairing leaks, patching corroded areas, or replacing damaged sections of the water wall panels. Welding repairs should be performed by qualified and following guidelines.
Water wall panels provide a large surface area for heat exchange between the combustion gases and the boiler water, resulting in efficient heat transfer and steam generation. Water wall panels form the walls of the boiler furnace, providing structural support and stability to the entire boiler assembly.
Properly designed water wall panels contribute to the overall efficiency, reliability, and performance of the boiler system, leading to improved productivity and reduced operating costs. They help withstand high temperatures, pressures, and mechanical stresses during operation.
